GEA has introduced GEA InsightPartner EvoHDry, a digital condition monitoring tool developed to support operational reliability in dairy and beverage production environments. The system is designed for facilities producing items such as infant formula, cream, evaporated milk, condensed milk, and cheese, where consistent performance is critical.

The tool applies real-time monitoring to track parameters including temperature, pressure, vibration, and flow. This data-driven approach enables early detection of equipment degradation, helping operators identify issues such as suction pressure loss in vacuum pumps—one of the leading causes of unplanned downtime in evaporation systems. Predictive analytics generate pre-alarm notifications, allowing for timely intervention before failures occur.

Modern processing plants often face challenges related to alarm overload and limited technical personnel. GEA InsightPartner EvoHDry addresses these issues by offering actionable insights that help prioritize maintenance tasks and reduce reliance on manual checks. The system supports more efficient diagnostics and maintenance planning, contributing to stable production output.

The technical setup includes sensors for vibration, flow, and pressure, along with an edge gateway that preprocesses data locally before secure transfer to the GEA Cloud and Portal. This configuration minimizes cybersecurity risks by operating independently of plant Information Technology (IT) infrastructure. Equipment condition is assessed using proprietary modeling algorithms, with diagnostics validated by certified vibration specialists.

The solution is tailored for use with evaporators, spray dryers, pumps, and rotating equipment, and extends monitoring through cleaning cycles. It is part of GEA’s broader Service Performance Partnership, which integrates digital tools with service expertise to support plant availability and productivity.

GEA: www.gea.com