Key Technology’s New COMPASS Belt-Fed Optical Sorters Ideal for Wet, Sticky, Delicate Foods
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Key Technology’s new COMPASS belt-fed optical sorter delivers exceptional foreign material and defect removal while setting new standards for ease of use with simplified controls, sanitation, and maintenance. Designed for wet, sticky, and delicate products, the belt-fed COMPASS helps processors ensure food safety, achieve precise product quality, and maximize yield while delivering a compelling return on investment (ROI).
The new belt-fed COMPASS is ideal for a variety of produce, snack foods, and other products that cannot be handled by chute-fed sorters. The belt configuration provides gentle handling for delicate applications, reducing product breakage while maintaining high throughput. Unlike chute-fed systems, which require significant elevation changes, belt-fed sorters are installed horizontally, minimizing facility modifications and reducing installation costs.
Recipe-driven operation ensures consistent sorting performance on every product run. The user interface mimics smartphone app navigation, allowing workers without technical skills to learn to operate COMPASS in under 30 minutes. Processors can create new recipes in under ten minutes and switch between products in less than one minute. Complete changeovers, including washdown, take as little as 15 minutes. The sorter features intelligent belt control that automatically maintains proper belt tracking, eliminating the need for manual adjustments required by traditional systems.
Powered by Key's advanced NEXT sort engine, COMPASS finds and rejects plastic, glass, paper, wood, and other organic and inorganic foreign material, as well as processor-specified product defects. Equipped with customizable camera options and up to eight channels of multispectral sensor data, the sorter can detect the color, size, shape, and structural properties of every object to identify more, smaller defects than systems with conventional three-channel cameras. For many applications, COMPASS eliminates the need for costly laser or hyperspectral sensors while maintaining comparable sorting performance.
Key designed COMPASS for maximum sanitation with open architecture, sloped surfaces, and minimal moving parts. Sensor and light windows are positioned away from product splatter, so accurate inspection is sustained throughout long production cycles without operator intervention. The belt can be quickly removed for thorough cleaning, while the open design facilitates easy access for workers and minimizes cleaning and maintenance requirements.
Every COMPASS is equipped with Key Discovery, a powerful data analytics and reporting software solution that turns the sorter into an Industrial Internet of Things (IIoT) -connected device and information center. By delivering a wealth of product quality and sorting process data, Key Discovery gives processors valuable insights into line operations and product quality trends.
COMPASS is available in a range of configurations and sizes to meet individual customer application and capacity requirements. Each belt-fed COMPASS is engineered with a compact footprint that simplifies installation and minimizes floor space requirements in existing facilities. The system can be installed at a variety of points in the processing line, from upstream near raw receiving to final inspection just prior to packaging, depending on the application.
Key Technology: www.key.net
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