Food Safety
search
Ask Food Safety AI
cart
facebook twitter linkedin instagram youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Food Safety
  • NEWS
    • Latest News
    • Sponsored Insights
    • Sponsored White Papers
  • PRODUCTS
  • TOPICS
    • Contamination Control
    • Food Types
    • Management
    • Process Control
    • Regulatory
    • Sanitation
    • Supply Chain
    • Testing and Analysis
  • PODCAST
  • EXCLUSIVES
    • Food Safety Five Newsreel
    • eBooks
    • FSM Distinguished Service Award
    • Interactive Product Spotlights
    • Videos
  • MORE
    • BUYER'S GUIDE
    • NEWSLETTERS >
      • Archive Issues
      • Subscribe to eNews
    • Store
    • ASK FSM AI
  • WEBINARS
  • FOOD SAFETY SUMMIT
  • FSM FEATURES
    • FSM Features Collection
    • eMag Archives
    • Editorial Advisory Board
    • Contact
    • Advertise
  • SIGN UP!
Contamination ControlFood TypeTesting & AnalysisMicrobiological ControlMicrobiological Testing & AnalysisSampling/Sample PrepProduce

New MicroCap Sampler Automates Pathogen Sampling on Cut Produce Processing Lines

By Food Safety Magazine Editorial Team
microtally logo
Image credit: MicroTally
October 2, 2026

MicroTally has commercially launched its MicroCap sampler, a process-integrated device designed to automate microbial sampling on cut and diced produce processing lines. According to MicroTally, the device provides continuous sampling across production lots without requiring the collection of product tissue.

Designed to fit over the dispersion cone of multi-head weighing scales, the MicroCap sampler grabs microorganisms from product surfaces as finished product passes through the weigh station. The device can operate unattended for up to two hours, which the company said can reduce the labor required for manual grab sampling.

MicroTally also said peer-reviewed research has demonstrated pathogen recovery equal to or greater than traditional manual grab sampling. The company said automated sampling can also reduce sampling labor, sample shipping weight, laboratory media use, and disposal costs.

Continuous, Non-Destructive Microbial Sampling

According to MicroTally, traditional grab sampling requires the collection of bulk product tissue, which can dilute microorganisms present on product surfaces and result in the loss of saleable product. The MicroCap sampler instead targets product surfaces, where the company said pathogen clusters on cut produce are more likely to occur.

The MicroCap sampler is constructed from sterile, nonwoven fabric and is available with 6-inch and 8-inch center-hole diameters to accommodate different scale dispersion cones. The sampler collects microorganisms through contact with product surfaces without damaging the product or generating waste.

Validated Applications for Cut Produce

The approach is designed to provide more representative samples for the detection of Salmonella, Shiga toxin-producing Escherichia coli, E. coli O157:H7, and Listeria, while preserving saleable product.

MicroTally said the MicroCap sampler is compatible with a range of cut produce products. Current validations include lettuce, cabbage, onions, carrots, tomatoes, and peppers.

Looking for quick answers on food safety topics?
Try Ask FSM, our new smart AI search tool.
Ask FSM →

The company is offering demonstrations and validation data to processors interested in implementing the technology, as well as assistance with validations for additional applications.


MicroTally: www.microtally.com

Share This Story

Fsm purple logo 200x200

The Food Safety Magazine editorial team comprises Bailee Henderson, Director of Content Strategy and news editor ✉, and Adrienne Blume, M.A., Director of Editorial and Industry Engagement.

Recommended Content

JOIN TODAY
to unlock your recommendations.

Already have an account? Sign In

  • people holding baby chicks

    Serovar Differences Matter: Utility of Deep Serotyping in Broiler Production and Processing

    This article discusses the significance of Salmonella in...
    Testing & Analysis
    By: Nikki Shariat Ph.D.
  • woman washing hands

    Building a Culture of Hygiene in the Food Processing Plant

    Everyone entering a food processing facility needs to...
    Facilities
    By: Richard F. Stier, M.S.
  • graphical representation of earth over dirt

    Climate Change and Emerging Risks to Food Safety: Building Climate Resilience

    This article examines the multifaceted threats to food...
    Contamination Control
    By: Maria Cristina Tirado Ph.D., D.V.M. and Shamini Albert Raj M.A.
Manage My Account
  • eMagazine Subscription
  • Subscribe to Newsletters
  • Manage My Preferences
  • Website Registration
  • Subscription Customer Service

More Videos

Sponsored Content

Sponsored Content is a special paid section where industry companies provide high quality, objective, non-commercial content around topics of interest to the Food Safety Magazine audience. All Sponsored Content is supplied by the advertising company and any opinions expressed in this article are those of the author and not necessarily reflect the views of Food Safety Magazine or its parent company, BNP Media. Interested in participating in our Sponsored Content section? Contact your local rep!

close
  • Top view portrait of two factory workers standing by conveyor belt during quality inspection at food production, copy space
    Sponsored byFlexXray

    Foreign Material By the Numbers: What the 2026 Benchmark Report Reveals

  • a conveyorized industrial metal detector system that appears to resemble a Loma Systems IQ4 Metal Detector setup with an integrated conveyor belt and control panel for food or package inspection.
    Sponsored byMettler Toledo

    Beyond Detection: How to Avoid Physical Contamination in Food Through a Smarter Inspection Strategy

  • The image displays a bottling plant production line, commonly used in the beverage industry for filling and packaging soft drinks.
    Sponsored byBIOIONIX

    Sustainability with ROI: A Beverage Producer Case Study in Water Savings

Popular Stories

Dr. Heidi Overton speaking at Senate hearing

In Senate Hearing, FDA Commissioner Nominee Says Lack of Resources Will Challenge GRAS Reform

rangpur lime

Pathogens Found on Brazilian Citrus Fruit Present Emerging Food Safety Concerns

lightbulb on a plate next to fork and knife representing food innovation ideas

EFSA Outlines Scientific Needs for Regulatory Preparedness, Risk Assessment

allergens ebook

Events

October 6, 2026

Advances in Environmental Monitoring Science and Strategy

Live: October 6, 2026 at 2:00 pm EDT: This webinar will cover how environmental monitoring science and EMP strategies support sanitation verification and the safe production of food.

October 15, 2026

How to Prevent Physical Contamination in Food Production and Strengthen Compliance

Live: October 15, 2026 at 2:00 pm EDT: Attend this webinar to gain insight into how product inspection helps protect your brand, reduce recall risk, and support compliance.

October 29, 2026

FDA Proposes Major GRAS Reform: What It Could Mean for Your Business

Live: October 29, 2026 at 2:00 pm EDT: Attend this webinar to examine potential implications for self-GRAS, Flavor and Extract Manufacturers Association (FEMA) GRAS, and food-contact substances.

View All

Products

Global Food Safety Microbial Interventions and Molecular Advancements

Global Food Safety Microbial Interventions and Molecular Advancements

See More Products

Related Articles

  • sliced bell peppers

    FDA Finalizes FSMA Preventive Controls Guidance for Fresh-Cut Produce

    See More
  • different cuts of carrots

    USDA Researcher Identifies Key Cold Storage Temperature for Maintaining Microbial Safety of Work-in-Process Fresh-Cut Produce

    See More
  • FSS recalls generic image

    Tailor Cut Produce recalls cut fruit mix because of possible health risk

    See More

Related Products

See More Products
  • 9781498721776.jpg

    Handbook of Food Processing: Food Safety, Quality, and Manufacturing Processes

  • food safety.jpg

    Food Safety Contaminants and Risk Assessment

  • 9781138070912.jpg

    Trends in Food Safety and Protection

See More Products

Events

View AllSubmit An Event
  • March 26, 2026

    Continuous Pathogen Control: Enhancing Sanitation and Environmental Monitoring in Food Processing

    On Demand: This session explores the role of continuous airborne pathogen control technology in supporting sanitation and environmental monitoring programs within food processing environments.
  • May 12, 2026

    Effective Pathogen Control Through Identification and Management of Sources and Harborages in the Processing Environment

    On Demand: Attend this session to understand how pathogens persist in processing environments—and what you can do to control them.
View AllSubmit An Event

Related Directories

  • R Cap Process Equipment

    Your source for liquid or dry processing equipment. R-CAP builds processing equipment solutions for industries such as food & beverage, beauty & cosmetics, pharmaceutical, dairy, chemical, brewery, and cannabis. R-CAP Process Equipment, Inc. has been providing stainless steel process equipment solutions since 1990. Leading the industry in sales for Heat Transfer, Mixing, Material Handling throughout the Midwest; Illinois, Indiana, Michigan, Wisconsin, and Ohio.
×

Never miss the latest news and trends driving the food safety industry

Newsletters | Website | FSM Features Collection

JOIN TODAY!
  • RESOURCES
    • Advertise
    • Contact Us
    • Directories
    • Store
    • Want More
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • Newsletters
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • Instagram
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2026. All Rights Reserved BNP Media, Inc. and BNP Media II, LLC.

Design, CMS, Hosting & Web Development :: ePublishing