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Home » Multimedia » Podcasts » Food Safety Matters » Ep. 57. Sanjay Gummalla: AFFI’s Food Safety Innovations

Food Safety Matters

Food Safety Matters is a podcast for food safety professionals hosted by the Food Safety Magazine editorial team – the leading media brand in food safety for over 20 years. Each episode will feature a conversation with a food safety professional sharing their experiences and insights of the important job of safeguarding the world’s food supply.

New episodes are posted twice a month.

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1:01:12
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Ep. 57. Sanjay Gummalla: AFFI’s Food Safety Innovations

Sanjay Gummalla is the vice president of regulatory and technical affairs at the American Frozen Food Institute (AFFI), where he recently led the effort to launch the organization's Food Safety Zone online tool released earlier this year. 

Previously, Sanjay was the vice president of product development at Zentis North America. Before that, he spent time at Givaudan where he served as the lead scientist for food and dairy processing and was responsible for conducting research to establish impact, performance, and stability of new ingredients and technologies. He also spent time in dairy flavor development at Cargill.

Sanjay earned his Ph.D. in nutrition and food sciences at Utah State University in 2000 and was a post-doctoral researcher at the Joint Institute for Food Safety and Applied Nutrition.

In this episode of Food Safety Matters, we speak to Sanjay [17:59] about:

  • Sanjay's career and background
  • The history of AFFI and the organization's recent 75th anniversary
  • AFFI's science-based and risk-based approach to food safety, and their focus on preventing and controlling Listeria monocytogenes in frozen foods
  • The Food Safety Zone, AFFI's Listeria control program, and how it was developed and implemented
  • Sanitation control, environmental monitoring, and other areas, templates, and resources covered or offered within the program
  • AFFI's efforts to advance food safety via scientific research, developing best practices, training, and education for the supply chain, retailers, foodservice workers, and consumers
  • Collaboration in food safety without the worry of competition 
  • AFFI's partnership with Merieux NutriSciences
  • The Alliance for Listeriosis Prevention
  • AFFI's Frozen Food Foundation
  • Consumer confusion about cooking instructions and what 'ready-to-eat' really means, and working with regulatory agencies to get consistent messaging out to the public
  • Balancing convenience, taste, and safety of frozen foods
  • Misconceptions about the nutritional benefits of frozen foods vs. fresh foods
  • Plans to expand the Food Safety Zone and focus on other pathogens besides Listeria

Resources Mentioned:
AFFI Food Safety Zone online tool
Alliance for Listeriosis Prevention
AFFI Frozen Food Foundation
FrozenAdvantage.org 

News Mentioned in This Episode
New Food Allergen Labeling Coming to the UK [5:13]
Trade Group Pushes to Remove Coconut from FDA's Food Allergen List [6:51]
USDA Modernizes Swine Slaughter Inspection for the First Time in 50 Years [10:44] 

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01-04-2021
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July 13, 2026
57:18
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Ep. 221. Dr. Alex LeBeau: The Science Behind Food Contaminant Testing

Alex LeBeau, Ph.D., M.P.H., CIH is the owner of Exposure Assessment Consulting LLC in Orlando, Florida, where he offers toxicology, industrial hygiene, risk assessment, and public health consulting services. Over his 13-year career, he has evaluated environmental and occupational exposures and has performed toxicological evaluations of chemicals and biological agents. He has also performed human health risk assessments of contaminated sites using U.S. Environmental Protection Agency (EPA) and state regulatory guidelines and has monitored remediation activities at those sites. To evaluate the exposure impacts on building occupants, he has performed indoor environmental quality assessments, including Legionella and water quality assessments, at healthcare, residential, and industrial facilities.

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July 9, 2026
51:52
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MilliporeSigma: Uncharted Territory—Food Risks, Rapid Responses, and the Race to Adapt

In this bonus episode of Food Safety Matters, we speak to MilliporeSigma food regulatory compliance experts about how regulators, laboratories, and manufacturers are responding to emerging food safety risks in an increasingly complex landscape.

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June 22, 2026
1:08:10
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Ep. 220. Ramirez and Hodgson: What it Takes to Build and Maintain an Effective Food Safety Culture

Miguel Ramirez is a seasoned food manufacturing executive with more than three decades of operational leadership experience in the food industry. He currently serves as Vice President of Operations at Fresca Foods Inc. in Louisville, Colorado, where he has held progressive leadership roles over the past 13 years including Plant Manager, Director of Operations, and his current VP role. Prior to Fresca Foods, Miguel spent over 24 years with Butterball LLC, where he managed more than 12 production lines across a two-shift operation with a workforce of 350 employees.

Madisen Hodgson, M.S. is a food safety and quality assurance professional with nearly a decade of progressive experience spanning food manufacturing, retail bakery, beverage, and airline catering environments. She currently serves as a Quality Assurance Manager for a protein and nutritional bar manufacturer in Denver, Colorado, where she oversees the full food safety management system and leads a multi-shift quality assurance team across multiple production lines.

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June 5, 2026
51:25
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Ep. 219: World Food Safety Day 2026

In this episode of Food Safety Matters, we speak to WHO’s Dr. Elaine Borghi about the new global foodborne disease burden estimates, updates to the methodology, key insights from the data, and the importance of using data to target food safety interventions, aligning with the WFSD theme “From Burden to Solutions—Safe Food Everywhere.”

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May 28, 2026
23:58
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Elanco: Spring and Summer Pest Pressure—Smart Insecticide Strategies for Poultry Producers

Alissa Welsher, Ph.D. is a Senior Consultant at Elanco Poultry Food Safety. Dr. Welsher received her bachelor's degree in biological sciences from the University of Pittsburgh, a master's degree in poultry science, and a Ph.D. in cell and molecular biology from the University of Arkansas. Her area of expertise is in meat and poultry food safety, and she specializes in integrated pest management (IPM). 

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May 26, 2026
1:23:01
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Ep. 218. Dr. Brady Carter: Water Activity, Shelf-Life Validation, and Food Safety Controls

Brady Carter, Ph.D. is the Chief Scientific Officer at Carter Scientific Solutions. He specializes in water activity, moisture sorption, shelf-life stability, plant science, and wheat production and quality. He has 23 years of experience in research and development and previously was a Research Professor at Washington State University focusing on wheat end-use quality. Dr. Carter has pioneered work in using dynamic isotherms to investigate product stability and establish critical water activities for optimal shelf life. He also specializes in shelf-life loss and effective utilization of instrumentation to address product safety and quality issues. Dr. Carter holds a Ph.D. in Crop Science and Food Engineering and an M.S degree in Cereal Chemistry and Crop Science from Washington State University, as well as a B.A. degree in Botany from Weber State University.

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