Integrated Nut Processing Line Encompasses Every Step, From Post-Shelling to Packaging
Image provided by Key Technology
Duravant’s Key Technology and PPM Technologies have jointly introduced a new, fully integrated nut processing line. Bringing together Key's and PPM's technologies, the turnkey system processes nuts from post-shelling to packaging, including grading, sorting, oil roasting, seasoning, and other steps. Highly customizable to fit unique applications, the new line can help processors achieve consistent product quality and minimize manual labor.
Ideal for almonds, walnuts, pistachios, peanuts, pecans, hazelnuts, cashews, and all other tree nuts, the processing line can accommodate varying capacities, suitable for both large industrial producers and small operations moving from batch to continuous processing. Its modular design allows processors to start with essential technologies and expand as their businesses grow.
The line begins with Key's specialized grading conveyors, customized with specific widths, lengths, screens, strokes, and speeds for each application. Options include dimpled screen holes for gentle handling, ball deck designs, and programmable pulse stroke technology to prevent blinding.
Next, an infeed conveyor creates the optimal product spread for inspection by either a VERYX or COMPASS optical sorter, depending on processor requirements. Key tailors each sorting system with the best combination of sensors and ejectors to detect and remove foreign material, shell fragments, and product defects specific to each nut variety.
Following sorting, nuts transfer to PPM's CookWright continuous oil roasting system, combining precise temperature control with innovative oil filtration for consistent roasting quality. A specialized de-oiling conveyor with chain belts drains excess oil while preserving product integrity before the Polar Blast cooling system prepares nuts for seasoning.
PPM's FlavorWright seasoning system then applies customized combinations of liquids and/or dry seasoning, handling everything from simple salt applications to complex multi-stage treatments with specialty oils, slurries, and powders. The Libra Mass Flow loss-in-weight conveyor continuously monitors product flow and automatically adjusts seasoning rates for maximum precision.
The final stage incorporates PPM's packaging distribution system, featuring specialized conveyors designed to maintain product and coating quality. Key’s Zephyr horizontal-motion conveyors are also a popular choice in the packaging area, providing gentle product handling that protects nut integrity and seasoning coverage.
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For processors wanting complete plant solutions, the Duravant family offers additional packaging equipment such as form-fill-seal technology, end-of-line automation, and palletizing machinery.
The new, fully automated line reduces manual labor through centralized controls enabling single-operator management across multiple technologies. Recipe-driven programming ensures reliable performance with minimal training, while proprietary information management software from Key and PPM gathers process data for quality control and operational insights.
All equipment is hygienically designed for optimal food safety including stainless-steel construction, open designs, and tool-less disassembly for thorough cleaning. By emphasizing gentle handling throughout the line, the system also minimizes the creation of nut meal, which contributes to cleaner operations and more efficient sanitation.
Duravant: www.duravant.com
Key Technology: www.key.net
PPM Technologies: www.ppmtech.com
