Wayne Labs

With automation and the Industrial Internet of Things (IIoT), it’s now easier than ever to collect data and monitor production—all this in the name of managing food quality and food safety. But, with multiple sites and lines supplying data around the clock, any staff would be all but overwhelmed—without a direction in where to focus their process management efforts.

Precise control over food and beverage production is in the spotlight as health-conscious consumers are increasingly paying close attention to the ingredients and labeling of their products. 

When we think of IIoT, we often consider the roles it plays in fine tuning processes to peak efficiency, minimizing downtime through predictive or prescribed maintenance, or acquiring data and processing it to improve food quality and safety. But, we don’t always think of another role IIoT can play, and that is using its capabilities to produce unique products in a very small quantity and package and ship them to individual customers.

With meat production on the rise—in fact tripling over the last four decades, according to the Worldwatch Institute—HPP (high-pressure processing) has proven itself not only to kill dangerous microbes, but also to extend shelf life by a factor of two to four times. Trouble is, with these merits, HPP meats tend to lose their color, which is a turnoff to some consumers.